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My name is John Aylor
and I started designing these kits 5 years ago. You may ask why, well
the reason is that I can't leave anything alone! I always have to have
more power. But as anyone knows that has a modified triple, the bottom
end torque ends up on the floor with the port grindings. As I found out
with my first 500 years ago. The bike was a rocket from 9,500 to 10,500,
but below that rpm the Taco Bell dog accelerated faster (I think the bean
burritos helped)! I ended up in diesel land (4 strokes) for the next few
years (with a few triples sprinkled in). Then in 1994 I picked up a 1975
500. This bike became my "test mule". And after quite a few
prototypes, and flow testing, the kits have shown to increase torque through
the power band without reducing top end power. Also the 750 kit has shown
a reduction in the surging tendencies. I have also seen and had reports
of smoother running motors and increased fuel mileage. The reed conversion
makes a modified bike much more enjoyable to ride, and the stock motor
"torquier". For those of you not familiar with the way reed
valves work, here is a quick explanation. A reed valve is basically a
one way valve made of steel,fiberglass or carbon fiber in the intake tract.
On piston port 2 strokes (our beloved triples) the rear piston skirt is
the intake "valve". A suction is created in the crankcase when
the piston rises, when the back piston skirt uncovers the intake port
the air/fuel mixture is sucked into the crankcase. As the piston falls,
the intake port is then sealed by the piston skirt and the compressed
mixture is then transferred to the combustion chamber through the transfer
ports. The drawback to piston port motors is that some of the intake mixture
is blown back into the intake port before the falling piston skirt can
close the port. This causes what is called "double carbureting".
There is now a double rich mixture waiting in the intake port and the
lost charge is not being used efficiently. This causes jetting problems
and not as much power that can actually be produced. The problem is much
worse on modified motors. The rear piston skirt is shortened so the intake
port is uncovered sooner to increase intake duration, but now the port
also closes later and thus more charge is lost out of the crankcase. This
causes a smaller powerband and makes a 'peaky" motor that looses
a lot of it's low rpm torque. This is where reed valves come in. Holes
or slots are cut into the rear piston skirt so the crankcase is always
open to the intake track. As soon as there is enough vacuum in the crankcase,
the reed valve opens to admit the air/fuel mixture. also as soon as the
vacuum drops the reed valve closes the intake port trapping all the mixture
in the crankcase to produce the most power. Now you can have more power
without the major loss of low rpm torque. This is not a cure all, all
out drag race motors will make more PEAK Hp, but they are not concerned
with power spread. The rest of us can have a powerful motor that isn't
a pain to ride on the street or roadrace track.
(Update) The Stage 1 kit for the 500cc triple (photo soon) is now available.
I have gone to a different design, in which I machine out your stock manifolds
to fit the reed blocks. It uses the stock 28mm carb in the stock location.
. This kit is $269.00 US plus shipping and handling. The stage 1 kit for
the 250 through 400 (not pictured) uses the stock carbs in the stock location.
I machine your manifolds to fit the reed blocks. This kit is $269.00 US
plus shipping and handling. Additional performance may be gained for the
250 and 350 by acquiring the carbs and manifolds from the 400 (26mm carbs).
The Stage 2 kit fits 250 through 500cc triples (center photo)(welding
required on 250 only). The carburetors are set back 25mm and are angled
the same as the cylinders. Will only take 30 to 34mm spigot mount carburetors
(rubber manifolds not included). This kit runs $299.00 US plus shipping
and handling. The Stage 1 750 kit (right photo) includes new heat barriers
and uses the stock 30mm carbs. 34mmm carbs can be used with new manifolds
(not included). This kit runs $269.00 US plus shipping and handling. All
kits require intake port and piston modifications. Delivery usually takes
3 weeks. The kits come with complete instructions including photos. Time
permitting, I do the installation for $150.00. I also have other machinists
available to do the installations. Money orders in U.S. funds accepted
(checks in the U.S. also). There is an extra charge for over-seas money
transfers. Sorry no credit cards.
I am a jeweler by trade, and have a 30th anniversary sterling silver pin/tie
tack of the 1969 Mach III (approx. 1" long). These are hand painted,
numbered and will only come in the white and blue during 1999. And will
come in a red with white stripe scheme starting in 2000. The Triples Club
pin/tie tac is also 1" in diameter and sterling silver. And comes
with a black,blue,red or white background. Either pin is $9.00 US plus
shipping and handling (free shipping in the US). Takes approximately 2
weeks for delivery. Money orders or checks in U.S. funds accepted. (sorry,
no credit cards yet).
Send to:
John Aylor
690 Polaris Blvd. SE.
Rio Rancho, New Mexico 87124 U.S.A.
Phone/FAX 505-896-4699.
E-mail: johnayleng@aol.com
If you have a club or in a club, and would also like to have a club pin/tie-tack
of your logo, drop me a line. Or if you have a business and would like
to have a custom key chain with your business logo, I can also do castings
in bronze. As time allows, I always have new projects in the works. So
I will have additions soon. With vintage racing getting more popular,
I hope to see more triples on the track. It only really takes a few modifications
to get the handling worked out. I know a few good engine tuners around
the country which some are very good part sources also. I want to thank
John Ritter of WWW.PRO-FLO.com He has
spent countless hours on flow testing my reed kits and supplied valuable
information on how to make the best product possible. John has been tuning
2 strokes for over 20 years and uses the latest computer modeling for
his port work. Even though he is more into the Yamaha RD stuff, his Kawasaki
accessory list keep s growing. Check out his sight! I also love to talk
triples, so drop me a line if your like minded. Or if you have a problem
with your triple, if I can't answer your questions, then I probably know
someone who does. Here is the Triples message board
site: Kawasaki
Triples Worldwide Forum Tons of information and pics. Get your
questions answered there.
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